Professional Training Programs

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Professional Training Programs //

Apex Quality Consulting provides practical, industry-focused training programs designed to help your team strengthen quality systems, improve compliance, reduce risk, and improve operational performance.

Our courses are built around real manufacturing, medical device, aerospace, and quality system challenges, with a focus on practical tools your team can apply immediately.

Each program can be adapted to your organization’s processes, products, regulatory requirements, and improvement goals.

Training Programs:

  • QMS Fundamentals
    ISO 9001 • ISO 13485 • AS9100
    Focus: Build effective, process-based Quality Management Systems.
    Topics: Documentation, process mapping, document control, continual improvement.
    Benefits: Improve compliance, consistency, and operational performance.

  • Regulatory Compliance
    FDA QMSR • MDSAP • ISO 19011
    Focus: Prepare organizations for regulatory compliance and audits.
    Topics: FDA QMSR, MDSAP, EU MDR, internal auditing.
    Benefits: Reduce compliance risk and improve audit readiness.

  • Risk Management
    ISO 14971 • DFMEA • PFMEA
    Focus: Manage product and process risks effectively.
    Topics: Risk analysis, FMEA, risk controls, decision making.
    Benefits: Improve reliability and reduce operational risk.

  • Supplier Management
    Supplier Qualification • Audits • SCAR
    Focus: Strengthen supplier quality and performance.
    Topics: Qualification, audits, SCAR, monitoring, supplier development.
    Benefits: Reduce defects and improve supplier reliability.

  • Validation & Cleanroom Control
    IQ/OQ/PQ • ISO 14644
    Focus: Validate processes, equipment, and controlled environments.
    Topics: IQ/OQ/PQ, cleanrooms, monitoring, contamination control.
    Benefits: Improve reliability and maintain compliance.

  • Production Control & SPC
    SPC • Control Plans • MSA
    Focus: Improve manufacturing through statistical process control.
    Topics: SPC, MSA, control plans, process capability.
    Benefits: Reduce variation and improve manufacturing performance.

  • CAPA & Problem Solving
    CAPA • RCA • 8D • Fishbone • 5 Whys
    Focus: Solve quality problems using structured methodologies.
    Topics: NCR, CAPA, RCA, 8D, Fishbone, 5 Whys.
    Benefits: Eliminate recurring issues and reduce quality costs.

  • Continuous Improvement
    Lean Six Sigma • DMAIC • Kaizen • PDCA
    Focus: Drive sustainable operational excellence.
    Topics: Lean Six Sigma, DMAIC, Kaizen, 5S, PDCA.
    Benefits: Increase efficiency and eliminate operational waste.

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Training Courses Available

QMS Fundamentals - ISO 9001 • ISO 13485 • AS9100

  • Covers the structure of an effective Quality Management System, including process approach, process mapping, quality objectives, roles, responsibilities, and process ownership.

  • Reviews QMS documentation, document control, records, procedures, work instructions, management review, internal audits, corrective actions, and continual improvement requirements.

  • Helps teams understand how to simplify the QMS, improve process consistency, strengthen compliance, and align quality activities with business and customer requirements.

Regulatory Compliance - FDA QMSR • MDSAP • EU MDR • ISO 19011

  • Covers key regulatory and audit expectations for regulated industries, including quality system requirements, inspection readiness, audit evidence, compliance gaps, and management responsibility.

  • Reviews how regulatory requirements connect to documentation, risk management, CAPA, supplier controls, validation, production controls, complaints, and post-market expectations.

  • Helps teams prepare for customer, certification, regulatory, and third-party audits by improving readiness, closing gaps, and strengthening practical compliance implementation.

Risk Management // ISO 14971 • dFMEA • pFMEA

  • Covers product and process risk management, including hazard identification, risk evaluation, risk controls, residual risk, risk review, and risk-based decision-making.

  • Reviews dFMEA and pFMEA structure, severity, occurrence, detection, risk priority, action planning, control effectiveness, and cross-functional FMEA facilitation.

  • Helps teams connect risk management to design, suppliers, validation, production controls, nonconformances, CAPA, complaints, and continuous improvement.

Supplier Management // Supplier Qualification • Supplier Audits • SCAR

  • Covers supplier qualification, approval, risk classification, supplier monitoring, scorecards, incoming quality performance, supplier development, and supplier change control.

  • Reviews supplier audit planning, audit checklists, audit execution, audit reporting, findings, follow-up actions, SCARs, and supplier corrective action effectiveness.

  • Helps organizations reduce supplier-related defects, improve supplier accountability, strengthen incoming quality, and manage supplier risk based on performance and criticality.

Validation & Cleanroom Control - IQ/OQ/PQ • ISO 14644

  • Covers process validation and equipment qualification, including validation planning, user requirements, IQ/OQ/PQ protocols, acceptance criteria, reports, deviations, and revalidation triggers.

  • Reviews cleanroom qualification, environmental monitoring, contamination control, gowning behavior, cleanroom classification, excursions, investigations, trending, and preventive actions.

  • Helps teams maintain validated processes and controlled environments, reduce contamination risk, improve audit readiness, and support consistent product quality.

Production Control & Statistical Methods - SPC • MSA • Control Plans

  • Covers production controls, control plans, process parameters, inspection points, acceptance criteria, sampling, measurement systems, and manufacturing process monitoring.

  • Reviews SPC, control charts, process variation, process stability, MSA, Gage R&R, process capability, trend analysis, and practical statistical decision-making.

  • Helps teams use data to reduce variation, prevent defects, improve process control, lower scrap and rework, and strengthen manufacturing performance.

CAPA & Problem Solving - CAPA • RCA • 8D • Fishbone • 5 Whys • COPQ

  • Covers nonconformance management, containment, correction, disposition, escalation, root cause analysis, CAPA planning, and effectiveness verification.

  • Reviews practical problem-solving tools including 8D, Fishbone, 5 Whys, process analysis, human error reduction, mistake-proofing, and cost of poor quality.

  • Helps teams move from quick fixes to sustainable corrective actions, prevent recurrence, reduce repeat issues, and improve quality performance.

Continuous Improvement // Lean Six Sigma • DMAIC • Kaizen • 5S • PDCA

  • Covers Lean Six Sigma principles, DMAIC, Kaizen, 5S, PDCA, visual management, waste reduction, standard work, and practical improvement planning.

  • Reviews how to identify waste, define problems, analyze root causes, implement improvement actions, track results, and sustain performance gains.

  • Helps teams improve efficiency, reduce waste, engage employees, strengthen process discipline, and build a culture of continuous improvement.

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Welcome to a space designed for ideas that move people. With a focus on quality, clarity, and connection, we're here to help you make an impact that lasts.

About Your Instructor

With 20 years guiding new consultants, your instructor loves turning big ideas into clear action. They break down proven strategies into bite-sized lessons, share real-world stories, and cheer you on each step. By the end, you’ll feel confident, supported, and ready to grow your consulting practice.

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